Design for Manufacturing
Manufacturing-informed design process & future-forward solutions
Built with Purpose, Designed for Production.
Taking product development through to completion entails a thorough understanding of the nuances involved in manufacturing a product. Our team has the unique ability of understanding first-hand what happens on the manufacturing floor. This hands-on experience means our designs are mature and aligned with your final manufacturing strategy.
In addition, our team has a thorough understanding of designing products that scale. We have launched flagship products for large OEMs that seamlessly scaled up to 30 million units per year. And our holistic development process includes design for manufacturing, means we work out the bugs and perform testing ahead of time, ensuring your product is engineered to perform and goes to market sooner.
If you think that the demand for your product will grow, we will prepare for this with advice on manufacturing partner selection, manufacturing technologies, and provide you and your manufacturer expert direction for manufacturing test coverage and implementation.
Our team is extremely well-equipped to help you succeed.
Our Design for Manufacturing Guiding Principles
At Pegmatis, our Design for Manufacturing guiding principles ensure that every product we develop is both high-performing and optimized for efficient, scalable, and cost-effective manufacturing.
Simplicity in Design
We aim for the simplest design that fulfills the product’s purpose. Fewer complex features make the manufacturing process easier and reduce the risk of errors.
Informed Material Selection
We choose materials that balance quality, cost, and manufacturability, ensuring that the material chosen is readily available and appropriate for the intended production method.
Manufacturing Process Compatibility
Pegmatis works to ensure that the design is suited to the capabilities of available manufacturing processes. We factor in limitations like size constraints, material restrictions, and process-specific requirements when designing.
Cost Efficiency
We make design choices that align with budget constraints while still meeting the necessary product requirements. Our team always optimizes designs to minimize material waste during manufacturing.
Testing and Prototyping
We create comprehensive prototypes to identify potential manufacturing challenges and address them before full-scale production. Our testing process is thorough and detailed, ensuring that we’ve covered all of our bases.
Scalability at the Core
Pegmatis works to ensure that the product design can be scaled up for mass production without significant modifications or issues.
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End-to-End Product Design and Development
From R&D to prototyping to development to manufacturing solutions, Pegmatis does it all. End-to-end, no questions asked. What does this mean for your product? We’re making decions that are informed by the entire process, not just an isolated step. We’ve thought through everything, which will help avoid costly mistakes later on down the road. Our clients enormously benefit from our end-to-end expertise.
Contact UsProof of Concept and Beyond
Our work speaks for itself
Our work spans industries and disciplines, delivering cutting-edge solutions that blend creativity, precision, and functionality. From concept to production, we collaborate with our clients to design, develop, and refine products that make an impact. Explore our portfolio to see how we turn challenges into opportunities and visions into reality.
Explore our work
It's the Pegmatis Difference
We know our stuff. We work efficiently and purposefully. We hold ourselves to a standard of excellence. We don’t take product development lightly, and we know you don’t either. Our team is passionate about what we do, and it’s evidenced by a track record of success. If you’re looking for a product development team who can get the job done right, we’re here for you.
What Makes Us Different