Design for Manufacturing

Manufacturing-informed design process & future-forward solutions

Built with Purpose, Designed for Production.

Taking product development through to completion entails a thorough understanding of the nuances involved in manufacturing a product. Our team has the unique ability of understanding first-hand what happens on the manufacturing floor. This hands-on experience means our designs are mature and aligned with your final manufacturing strategy.

In addition, our team has a thorough understanding of designing products that scale. We have launched flagship products for large OEMs that seamlessly scaled up to 30 million units per year. And our holistic development process includes design for manufacturing, means we work out the bugs and perform testing ahead of time, ensuring your product is engineered to perform and goes to market sooner.

If you think that the demand for your product will grow, we will prepare for this with advice on manufacturing partner selection, manufacturing technologies, and provide you and your manufacturer expert direction for manufacturing test coverage and implementation.

Our team is extremely well-equipped to help you succeed.

Contact Us

Our Design for Manufacturing Guiding Principles

At Pegmatis, our Design for Manufacturing guiding principles ensure that every product we develop is both high-performing and optimized for efficient, scalable, and cost-effective manufacturing.

Simplicity in Design

We aim for the simplest design that fulfills the product’s purpose. Fewer complex features make the manufacturing process easier and reduce the risk of errors.

Informed Material Selection

We choose materials that balance quality, cost, and manufacturability, ensuring that the material chosen is readily available and appropriate for the intended production method.

Manufacturing Process Compatibility

Pegmatis works to ensure that the design is suited to the capabilities of available manufacturing processes. We factor in limitations like size constraints, material restrictions, and process-specific requirements when designing.

Cost Efficiency

We make design choices that align with budget constraints while still meeting the necessary product requirements. Our team always optimizes designs to minimize material waste during manufacturing.

Testing and Prototyping

We create comprehensive prototypes to identify potential manufacturing challenges and address them before full-scale production. Our testing process is thorough and detailed, ensuring that we’ve covered all of our bases.

Scalability at the Core

Pegmatis works to ensure that the product design can be scaled up for mass production without significant modifications or issues.

Map of Design for Manufacturing

End-to-End Product Design and Development

From R&D to prototyping to development to manufacturing solutions, Pegmatis does it all. End-to-end, no questions asked. What does this mean for your product? We’re making decions that are informed by the entire process, not just an isolated step. We’ve thought through everything, which will help avoid costly mistakes later on down the road. Our clients enormously benefit from our end-to-end expertise.

Contact Us

Proof of Concept and Beyond

Our work speaks for itself

Our work spans industries and disciplines, delivering cutting-edge solutions that blend creativity, precision, and functionality. From concept to production, we collaborate with our clients to design, develop, and refine products that make an impact. Explore our portfolio to see how we turn challenges into opportunities and visions into reality.

Explore our work
Person exploring product designs and materials
200+
PATENTS
80+
PROJECTS DELIVERED
200+
YEARS SOLVING PROBLEMS

It's the Pegmatis Difference

We know our stuff. We work efficiently and purposefully. We hold ourselves to a standard of excellence. We don’t take product development lightly, and we know you don’t either. Our team is passionate about what we do, and it’s evidenced by a track record of success. If you’re looking for a product development team who can get the job done right, we’re here for you.

What Makes Us Different
product research and development

Knowledge Base

hardware and software testing

Hardware and Software Testing: Simulating Weather in a Garage

At Pegmatis, hardware and software testing is integral to our process. In a recent project, we simulated extreme weather conditions in a garage to validate the product’s functionality and durability.

Learn more
design for manufacturing and assembly

Pegmatis’ Approach to Design for Manufacturing and Assembly

Our unique approach to design for manufacturing and assembly is rooted in decades of experience in problem solving and delivering true end-to-end product development solutions.

Learn more
Firmware software and hardware at Pegmatis

The Advantages of Firmware, Software, and Hardware Under One Roof

Pegmatis’ integrated approach, encompassing firmware, software, and hardware development under one roof, provides our clients with unmatched efficiency and results across diverse industries.

Learn more
consult with us

Put our experience to work for you

Let us help bring your idea, market opportunity or innovation to life. It all starts with a no-obligation consultation.

Learn more