Pegmatis’ Approach to Design for Manufacturing and Assembly

As a product development firm, we firmly believe that this process is so much more than just creating cutting-edge designs; it is our responsibility to ensure that those designs can be efficiently and effectively manufactured. Our unique approach to design for manufacturing and assembly is rooted in decades of hands-on experience as the premier design center for one of the largest contract manufacturers in the world, innovative problem-solving, and a commitment to delivering end-to-end product development solutions. Design for manufacturing is not something done at the end of the project; our designs integrate DFM concepts at the earliest stages of design. This means we don’t have to waste our time or yours at the end of the project by revising details. Rather, we ensure that our designs in early validation are focused on achieving engineering goals and are set up for success as the product matures and ramps into manufacturing. 

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True Experts in End-to-End Product Development

Our team is composed of industry veterans with deep expertise in product development and manufacturing. With every project, we leverage our multidisciplinary knowledge to tackle complex challenges and deliver practical, scalable solutions. Whether we’re creating miniaturized wearables or designing zero-gap displays, our ability to connect the dots between science, design, and manufacturing sets us apart.

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Innovation That Drives Efficiency and Results

Pegmatis thrives on solving tough problems. Over the years, we’ve been at the forefront of numerous groundbreaking advancements, such as:

• Enhancing Sensor Yield: Faced with the challenge of increasing the yield of a new sensor, we designed a manufacturing solution that not only resolved the issue but also optimized the production process.
• Fusing Innovation into Wearables: When a product needed an antenna embedded into the bezel of a watch, a feat that had never been accomplished before, we developed a novel solution that seamlessly integrated this feature without compromising aesthetics or functionality.
• Miniaturization for Wearables: Our expertise in miniaturization has enabled us to create sleek, powerful wearable devices that push the boundaries of innovation.
• Zero-Gap Displays: We’ve designed and implemented manufacturing solutions for zero-gap displays, delivering an unparalleled viewing experience with alignment and clarity.

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‍Saving Millions Through Design for Manufacturing and Assembly Innovations

‍Our ability to merge engineering brilliance with manufacturing knowledge embedded early in the development lifecycle doesn’t just result in great products; it also delivers significant cost savings for our clients. In one case, our team’s innovative manufacturing advancements saved a client $8 million by streamlining processes and increasing efficiency. This is just one example of how Pegmatis combines technical expertise with a pragmatic approach to design for manufacturing and assembly to create tangible value.

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‍The Power of Multidisciplinary Expertise Under One Roof

‍We consider our true superpower to be our holistic approach to product development. With so many disciplines under one roof, we create unparalleled efficiencies throughout the product development lifecycle. By combining hardware, software, firmware, and manufacturing expertise, we ensure seamless collaboration and problem-solving at every stage. This integrated approach not only accelerates timelines but also ensures that the final product is optimized for both performance and manufacturability. 

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‍Problem-Solving at the Core

‍At Pegmatis, we are a team of problem-solvers. Clients come to us with challenges that others can’t solve, and we deliver pragmatic, innovative solutions. Whether it’s finding manufacturing efficiencies, overcoming technical hurdles, or developing entirely new processes, we’re committed to following through on what we say and delivering results that matter. 

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If you’re looking for a partner who can tackle complex challenges, deliver innovative design for manufacturing and assembly solutions, and see your product through from concept to manufacturing, Pegmatis is here to help. Let’s work together to bring your vision to life and ensure it’s ready for the real world.